Basic Info.
Material
Stainless Steel 201/304/316/316L/Carbon Steel
Usage
Liquid Filter, Air Filter, Solid Filter
Name
Customed Stainless Steel Johnson Mini Slot Conical
Transport Package
Bubble/Wooden Box/Container
Specification
OD/Material/Lenth/Slot shape&size/Coupling.
Product Description
General of the Customed Stainless steel Johnson mini slot conical screen candles for precoat beer filtration
Wedge wire is a welded steel structure, mainly used for filtration, separation and retention media.
It consists of surface profiles, usually V-shaped, that are resistance welded onto support profiles. The distance between the surface profiles is controlled very accurately, as it forms the slot through which the filtrate flows.
In case of V-shaped surface profiles conical slots are created (as shown on figure).
Filtrations Direction of the Customed Stainless steel Johnson mini slot conical screen candles for precoat beer filtration
The direction of the flow is determined by the position of the surface profiles in
relation to the support profiles. Wedge wire screens are either flow-out-to-in (FOTI)
or flow-in-to-out (FITO)
Advantages of the Customed Stainless steel Johnson mini slot conical screen candles for precoat beer filtration
Wedge wire has the following advantages:
1. Non-clogging: the continuous slot formed by the V-shaped surface wires ensures
a two-point contact between the particles and the slot, which minimizes clogging.
2. High-precision slot sizes: precise slot sizes are available to meet customer´s
requirements.
3. Surface filtration: the V-shaped surface wires allow easy cleaning by mechanical
scraping or back flushing.
4. Low pressure-drop
5. Strong construction: for most applications, the wedge wire screen is self-
supporting, because of the welding at each intersection.
Usage of the Customed Stainless steel Johnson mini slot conical screen candles for precoat beer filtration
Bear industry
Breweries and the other beverage industry make extensive use of the screens in various functions. The main advantages compared to perforated plate, wire mesh or other filtration media are:
perfect clean ability, thanks to stainless steel construction, surface filtration and non-plugging slot design
1. precise slots
2. high open area
3. long service
More information about some typical applications in the beer and beverage industry.
1. candles for precoat beer filtration
2. false bottom for lauter tuns, malting floors
3. filter cartridges
4. sieve bends for effluent screening
Vegetable & Food Processing
In the vegetable and food processing industry (cane or sugar beet industry, dairy industry, poultry and meat industry, olive oil processors, cocoa grinders, ...... ) Our screens are applied in vary different functions for separation, classification, dewatering and filtration. The main advantages compared to perforated plate, wire mesh or other filtration media are:
perfect clean ability, thanks to stainless steel construction, surface filtration and non-plugging slot design
3. precise slots
4. high open area
5. strength
6. long service life
More information about some typical applications in the vegetable and food processing industry:
1. centrifuges for sugar industry
2. cacao grinding
filter cartridgessieve bends for effluent screening, feather-offal dewateringscrew separator for dewatering and compacting of vegetable wastevibrating screen for classification in vegetable processingrotary drum for dewatering of sugar beets, effluent, crate washing,...candles for precoat filtration of vegetable oil
Water Treatment
In water treatment the main processes used are demineralization, softening, ion exchange, gravity and pressure filtration. Wedge wire screens are used in these processes to collect or distribute the treated liquid, to retain the treatment media, to filter solids, ...
The main advantages compared to perforated plate, wire mesh or other filtration media are:
1. high efficiency
2. long service life
3. flexible design
4. low maintenance
More information about some typical applications for the water treatment can be found on this website:
1. filter cartridges
2. sieve bends for coarse screening
3. nozzles for treatment vessels
4. strainer / resin trap
5. backwashable filter cartridges
6. distributor / collector for treatment vessels
Water Intake
Users of large volume of surface water know already the advantages of the wedge wire screens:
1. high open area
2. no clogging
3. large filtration surfaces
4. long service life
Starch Industry
Corn refiners can appreciate the many advantages of the looped and welded screens compared to wire mesh, perforated plate or other filtration media:
1. very precise slots
2. smooth screen surface, optionally polished
3. high open area thanks to fine profile wires
4. low maintenance
5. looped or welded execution available
More information about this typical applications in the starch industry can be found:
1. screens for the starch industry
Pharmaceutical Industry
Screens have many applications also in the pharmaceutical industry. Besides the classical application in water treatment systems (ion exchange, molecular sieve,... ) the screen are used for classification and in dryers/coolers.
The Sintered Laminate is used in Nutsche filters for the pharmaceutical industry.
More information about some typical applications for the pharmaceutical industry can be found:
1. filter bottom for Nutsche filter
2. vibrating screens, dryers and coolers
3. sifter
Mineral Processing
We manufacture screens for dewatering, classifying, sizing and other applications for mineral processing. All applications are based on the numerous advantages the screen provides:
1. very precise slots for exact sizing
2. high strength, all welded structure
3. non clogging slots
4. low maintenance
5. long service life
6. custom made
More information about some typical applications for mineral processing can be found:
1. centrifuge baskets
2. vibrating screens
3. rotary drum
Waste Processing
We manufacture screens for dewatering, classifying, sizing and other applications for waste processing. All applications are based on the numerous advantages the screen provides:
1. very precise slots for exact sizing
2. high strength, all welded structure
3. non clogging slots
4. low maintenance
5. long service life
6. custom made
More information about some typical applications for waste processing can be found:
1. vibrating screens
2. screw separator
Paper & Pulp
In the paper & pulp industry there are many screening applications for pulp and coatings where wedge wire screens are used, thanks to the following characteristics:
1. very precise slots for fine screening
2. high strength, all welded structure
3. non clogging slots
4. low maintenance
5. custom made
More information about some typical applications for the paper & pulp industry can be found:
1. rotary drum
2. sieve bend for dewatering
Architecture
Architecture
The reactor internals for the petrochemical industry have always been considered by us as an important part of the product portfolio. Thanks to the confidence of many leading process licensors and refineries in our technological superiority, Trislot became a global player in wedge wire reactor internals.
We offers to all the refiners, engineering companies and process licensors the following advantages:
1. many references world-wide (reference list on request)
2. experience with many processes like reforming, hydro treating, hydro cracking, ammonia converters, styrene dehydrogenation, ...
3. close collaboration with our clients
4. unique manufacturing process for flat welded screens, offering unsurpassed flatness, unlimited design possibilities and avoiding stress corrosion
5. all necessary certifications
6. extensive quality control program
7. support
8. Description of reactor internals